Static Stress Analysis and Fatigue Life Prediction of Rocket Motor Test Stand Using Numerical Simulation

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Published: Nov 23, 2021
DOI: https://doi.org/10.21070/r.e.m.v6i2.1533
Keywords:
ansys workbench, fatigue life prediction, rocket motor test stand, static stress analysis, thrust

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Lasinta Ari Nendra Wibawa
Lembaga Penerbangan dan Antariksa Nasional (LAPAN)
https://orcid.org/0000-0003-0213-4478

Abstract

The rocket motor test stand is the equipment used to test the rocket motor's performance under controlled conditions. This equipment is used to measure the thrust of the Dextrose rocket motor and test the ability of components such as the tube, fuel, nozzle and cap of the rocket itself. Before the Dextrose rocket flight test is carried out, it must go through this test. In this study, the variations in the thrust are 2000, 2250, 2500, 2750, and 3000 N. The rocket motor test stands used Aluminum 6063-T6 which has light density and medium strength. Numerical simulations were carried out with Ansys Workbench software using the finite element method. The results of the static stress analysis show that the greater the thrust, the greater the maximum von Mises stress and deformation. It is inversely related to the safety factor. The greater the thrust, the lower the safety factor of the rocket motor test stand. The results of the fatigue simulation show that the greater the thrust, the lower the prediction of fatigue life and the safety factor. Rocket motor test stand fails to reach a 1 million cycle life at 3000 N thrust.

Article Details

Issue
Vol 6 No 2 (2021): December
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Articles

Copyright (c) 2021 Lasinta Ari Nendra Wibawa

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Author Biography

Lasinta Ari Nendra Wibawa, Lembaga Penerbangan dan Antariksa Nasional (LAPAN)

Lasinta Ari Nendra Wibawa, S.T., M.T., was born in Sukoharjo, January 28, 1988. He writes popular scientific articles, essays, opinions, reviews, reportages, poems, short stories, and songs. His work has been published in 99 local, national, and international media, including Kompas, Jawa Pos, Seputar Indonesia, Media Indonesia, Jurnal Simetris, Jurnal Turbulen, Jurnal JTM-ITI, Jurnal Polimesin, Journal Technology and Implementation Business, Jurnal Crankshaft, Jurnal Flywheel, Jurnal Angkasa, Jurnal Energi dan Teknologi Manufaktur, Jurnal Teknologi, Jurnal Machine, Media Mesin, Jurnal Manutech, Jurnal Mechanical, Jurnal Rekayasa Mesin, Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, Lecture Notes in Mechanical Engineering, AIP Conference Proceedings, Jurnal Teknika, Jurnal Sains dan Teknologi, Jurnal Elemen, Dinamika Teknik Mesin, Jurnal Teknik, Jurnal Muara Sains, Teknologi, Kedokteran dan Ilmu Kesehatan, Journal of Physics: Conference Series, Basis, Horison, Annida, Sabili, Swara Nasional, Sabana, Sagang, National Geographic Indonesia, Psikologi Plus, Gaul, Keren Beken, Aneka Yess, Suara Muhammadiyah, Sumut Pos, Medan Bisnis, Riau Pos, Metro Riau, Haluan, Ogan Ilir Ekspres, Tanjungpinang Pos, Sriwijaya Post, Pontianak Post, Banjarmasin Post, Mata Banua, Kendari Pos, Cakrawala, Sinar Harapan, Pikiran Rakyat, Indopos, Satelit Post, Suara Merdeka, Solopos, Merapi Pembaruan, Joglosemar, Cempaka, Radar Surabaya, Malang Post, Radar Banyuwangi, Koran Madura, Bali Post, Pos Bali, and Cenderawasih Pos. Dozens of times he won the authorship contest, among others the 1st winner of article writing contest at national level held by IMM Ki Bagus Hadikusumo (2010), the 1st winner of article writing contest held by BEM FKIP UNS (2010), the 2nd winner of article writing contest held by LPM Motivasi of FKIP UNS (2010), his scientific work passed the selection of PKM Dikti in 2010 & 2011, the 1st winner of poetry writing contest held by Indonesian Young Writer Community (2010), the favorite winner of LMCR Rohto in 2010 & 2011, the 1st winner of poetry writing contest commemorating Chairil Anwar held by Indonesian Young Writer Community (2011), the 1st winner of essay writing contest at national level held by KAMMI Barabai-South Kalimantan (2012), the 1st winner of poetry writing contest at national level held by AGP Publisher (2013), and the 1st winner of poetry writing contest at national level held by FAM Indonesia in 2014 and 2017. His work is also published in over 30 joint anthology books, including The Women Who Do Not Wither Miss New Shoots (FAM Publishing, 2018), The Different Shapes After Chairil (YHPI, 2016), Nun (YHPI, 2015), Port Red (Riau Pos, 2015), About the City that Keeps Takbeer in Beats Chest (FAM Publishing, 2015), Bicycle to the Moon (Indopos, 2014), State of Sky (Kosakatakita, 2014), Anger (Gramedia, 2013), Locked in Own Country (AGP, 2013), Book Writing for Teens (Soedjatmoko Hall, 2013), Flows into the Sink into the Gutter (Shell, 2012), Diverse (Shell, 2012), Ukara Geni (Pawon, 2012), Reject Forgot (Unggun Religi, 2010), and Phantasy Poetica (PM Publisher, 2010). His name entered the book title of What and Who of the Indonesian Poet (YHPI, 2017). His first poetry book entitled Alpha Centauri (Shell, 2012) became a reference at the University of Washington Libraries (Seattle, USA), the Library of Congress (Washington, USA), and the University of Michigan (Michigan, USA). His another book of poetry entitled Pioneering Drizzle (Mujahid Press, 2015) and Windmill Lesson (Buku Katta, 2017) - which is a duet with Kinanthi Anggraini became a reference at the Leiden University Library (Leiden, Netherlands). In 2018, he published the book Designing 3D Rocket Components with Autodesk Inventor Professional 2017 and Simulation of Component Strength of Rocket Testing Facilities Using Autodesk Inventor Professional 2017. Several times he became a keynote speaker about the science and technology in Solopos FM radio. Since 2014, the alumnus of Mechanical Engineering UNS is working as a civil servant at the Indonesian National Institute of Aeronautics and Space (LAPAN). In 2017, he was elected to be one of the LAPAN Change Agents. In 2018, he received a scholarship from LAPAN to continue his studies at the Master Program of Mechanical Engineering in Universitas Sebelas Maret (UNS), Surakarta and graduated with cum laude predicate in 2020.

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